• What is the delamination of the plastic product? Oct 23, 2019
    It means that products delamination like mica sheet, because different material is mixed, especially for different Shrinkage material. There are a few reasons caused this problem: 1. The melt temperature is too low, material couldn't  conbine well. It may caused products delamination under ejected acting force. 2. The back presure is too low. 3. The material consistency is not so good. 4. Mat...
  • The common problems in injection molding of PC injection molds
    The common problems in injection molding of PC injection molds Nov 01, 2019
    Everyone in the mold industry knows that pc injection molds will encounter some quality problems in one or the other during injection molding. Why do the same set of molds have different effects on products with different materials?  This is due to the difference in the performance of the PC injection mold and the plastic material used for the injection molding. The pc material is relatively ...
  • Short shot Nov 20, 2019
    We are going to talk about one of the most common problem during mould trial--short shot. The factor are as below: 1. It means that the cavity is not completely filled, caused the plastic parts incomplete; 2. The mold venting is not good; 3. The section of gate and runner is too small and long, The melt pressure loses too much during the flow; 4. The thin wall is not thick enough; 5. There is no c...
  • Short shot Nov 29, 2019
    During last articl, We have talked about the factor caused short shot. Today, we are going to talk how to improve it. The improvements are as below: 1. Modify or improve venting structure; 2. Modify or improve gate system; 3. Increase section thickness; 4. Design a suitable cold well; 5. Increase injection speed appropriately; 6. Change the suitable injection machine; 7. Change a large nozzle; 8. ...
  • The process for injection molding
    The process for injection molding Dec 13, 2019
    The Last Shot Stage → Closed mold → Filling → Holding Pressure →Plastic Melting → Part Cooling → Mold Opening → Demolding → The Next Shot Stage During the filling and holding stage, the cavity pressure rises with time. After filling the cavity, the pressure will remain in a relatively static state to supplement the insufficient amount of plastic due to shrinkage. This pressure can prevent the resu...
  • Injection Molding Machine System Dec 13, 2019
    Today, we are going to talk about the plastic injection machine system, The daily products are basically molded by plastic injection machine,  Some of them are produced by full automatic, some are by  half manual,  It depends on the customer's request or the product feature. The injection molding machine system include seven systems, as below: 1. Plastic injection system, 2. Opening...
  • The reason of air traps of a molding product
    The reason of air traps of a molding product Dec 23, 2019
    The reason of air traps of a molding product: 1.Poor venting of the mold 2.The plastic raw material break down 3.Mold design is unreasonable(such as sprue is too small) 4.Injection speed is too fast How to improve air traps: 1.Improve the mold venting  2.Lower down the hopper temperature 3.Improve mold design (like enlarge the sprue) 4.Lower down the injection speed
  • Insert Molding Development Considerations Dec 27, 2019
    INSERT MOLDING is a type of mold in plastic mold, commonly known as insert mold. There are some differences between this type of mold and ordinary plastic molds in the selection of plastic materials, mold design and development testing, which are described in detail below. Inserts in INSERT MOLDING molds are usually stamping parts or threaded inserts. Before injection mold clamping, they must main...
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