• Short shot Nov 20, 2019
    We are going to talk about one of the most common problem during mould trial--short shot. The factor are as below: 1. It means that the cavity is not completely filled, caused the plastic parts incomplete; 2. The mold venting is not good; 3. The section of gate and runner is too small and long, The melt pressure loses too much during the flow; 4. The thin wall is not thick enough; 5. There is no c...
  • Short shot Nov 29, 2019
    During last articl, We have talked about the factor caused short shot. Today, we are going to talk how to improve it. The improvements are as below: 1. Modify or improve venting structure; 2. Modify or improve gate system; 3. Increase section thickness; 4. Design a suitable cold well; 5. Increase injection speed appropriately; 6. Change the suitable injection machine; 7. Change a large nozzle; 8. ...
  • Injection Molding Machine System Dec 13, 2019
    Today, we are going to talk about the plastic injection machine system, The daily products are basically molded by plastic injection machine,  Some of them are produced by full automatic, some are by  half manual,  It depends on the customer's request or the product feature. The injection molding machine system include seven systems, as below: 1. Plastic injection system, 2. Opening...
  • Welding Technology of  Plastic Mold
    Welding Technology of Plastic Mold Jan 16, 2020
    The most commonly used welding methods for plastic mold engineering parts are: high temperature tool welding, rotary welding, vibration welding, ultrasonic welding, and other methods: high frequency welding, induction welding, hot gas welding, laser welding, etc. In order to obtain high-quality and reproducible welding quality, a suitable welding method needs to be selected to optimize the welding...
  • Defects analysis of injection molded products - Bubbles Jan 17, 2020
    Bubbles are the phenomenon of small volume or series of pores formed inside the product. A large amount of gas is mixed into the melt and is formed by cooling the melt. 1. Venting system is bad or blocked 2. The cooling system is not setting properly, which makes the material cooling uneven or insufficient. 3. The injection speed is too fast 4. The material temperature is too high, which will caus...
  • How much do you know about the shrinkage of common plastic raw materials?
    How much do you know about the shrinkage of common plastic raw materials? Sep 21, 2020
    How much do you know about the shrinkage of common plastic raw materials? Different plastic materials have different shrinkages. Today we will talk about the most commonly used material shrinkage. ABS : 0.5% PC: 0.5% PMMA: 0.5% PS: 0.5% PC+ABS: 0.5% PE  : 2% PP : 2% PA: 2% PVC : 2% POM : 2% When we make plastic mold, we should consider the plastic material shrinkage, otherwise the product wil...
  • Plastic product surface treatment process-painting Sep 21, 2020
    Plastic product surface treatment process types: silk screen, pad printing, painting, electroplating, hot stamping, laser carving, water transfer printing, etc. The purpose for painting are improving appearance and functions, such as friction resistance, corrosion resistance, radiation resistance, acid and alkali resistance, fire resistance, increased strength, etc. The main painting processing ar...
  • Automobile sensor bracket precision mold design case Aug 12, 2021
    1. Product analysis: This case is for a bracket on the sensor of a car. The precision requirement is very high, the material is POM, the product is very small, the longest size is 38mm, and the metal insert (copper sheet) should be put when injection molding, and the deformation amount is very small, see Figure below. The upper and lower two holes of this product is not concentricity is ...
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