• What's welding line? Jan 10, 2020
    Welding Line is refers to the slim line disappear in which the plastic raw material melting and collecting. Why it happens? 1. Insufficient liquidity of melting raw materials 2. Have air or volatile component 3. Release agent or colorant 4. Defect of mold design How to improve? 1. Change raw material to better liquidlity 2. Check and improve the air venting, decrease the injection speed 3. Use les...
  • Common injection molding product defects and solutions-6 Jan 17, 2020
    Burr the reason: 1.Insufficient clamping force. 2.The injection pressure is too high. 3.Injection speed is too fast. 4.The holding pressure switch is too late. 5.Insufficient mold support. 6.Defect of mold parting surface. 7.The melt temperature is too high. 8.Low viscosity. Solution: 1.Reduce filling speed or holding pressure. 2.Improve the clamping force. 3. Change the position or method of hold...
  • Common injection molding product defects and solutions-7 Apr 10, 2020
    Weld line Causes: 1. The product design is unreasonable. 2. The injection speed is too slow. 3. Injection pressure is too low. 4. The injection time is too short. 5. The mold surface temperature is too low. 6. Insufficient exhaust. 7. The gate position is unreasonable. 8. The melt temperature is too low. Solutions: 1. Increase the material temperature. 2. Improve injection speed. 3. Increase the m...
  • Common injection molding product defects and solutions-9 May 11, 2020
    Injection molding products Color mixing the reason: 1. The barrel and screw are not completely cleaned when changing the mold. 2. The barrel temperature is set too low or too high. 3. Melt back pressure is too low. 4. The screw speed is too slow. Solution: 1. Make sure to clean the screw and barrel. 2. Increase or decrease the screw speed. 3. Increase or decrease screw back pressure. 4. Increase o...
  • Working principle of injection molding machine May 30, 2020
    The basic working principle of the injection machine can be understood as that after the plastic raw materials are uniformly plasticized in the barrel, they are injected, molded by flow, filled with pressure, and cooled to form injection products.       Under the action of the screw, the granular plastic stored in the hopper continuously moves along the screw groove. Due to the comb...
  • Advantages of using small gate for injection molding-2 Jul 23, 2020
    ③Because the small gate has a small volume and fast freezing, when producing certain products, it is not necessary to wait for the entire solidification of the product after the small gate is frozen. As long as the external cured layer has sufficient strength and rigidity, the product can be demolded, thereby Shorten the molding cycle and improve production efficiency. ④In the multi-cavity unbalan...
  • What is thin-wall injection Jul 23, 2020
    Thin-wall injection molding technology is also called thin-wall plastic injection molding technology. There are three types of definitions: The ratio of flow length to thickness L/T, that is, the injection ratio of the flow length L from the melt into the mold to the farthest cavity of the cavity that the melt must be filled with the corresponding average wall thickness T is 100 or 150 is thin-wal...
  • Injection mold gate type and selection-2 Aug 14, 2020
    2.1 Unrestricted gate. Unrestricted gate is also called straight gate. Its characteristic is that the plastic melt flows directly into the cavity, the pressure loss is small, the feeding speed is fast and the molding is easier, and it is suitable for all kinds of plastics. It has the advantages of good transmission pressure, strong pressure maintaining and shrinking effect, simple and compact mold...
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